As essential heavy equipment, bulldozers play a critical role in various construction projects. Mastering advanced operating techniques is key to enhancing productivity and ensuring worksite safety. Here are some of the latest bulldozer operating tips to help operators work more efficiently and safely.
I. Fundamental Operating Principles
Slow Speed, High Load Principle: Operate the bulldozer with a full blade load whenever possible. While this results in slower travel speed, it significantly reduces the number of passes and empty travel distance, leading to substantial savings in both time and fuel consumption.
Consistent Blade Force: Maintain even force on the blade during operation and avoid unbalanced, one-sided loads. This ensures stable and smooth machine operation, reducing strain on the powertrain and undercarriage.
II. Techniques for Specific Working Conditions
1. Uphill Dozing
The longitudinal grade for uphill dozing should not exceed 30 degrees to prevent the machine from rolling backward, which could cause an accident.
If the bulldozer begins to roll backward, act promptly by moving the throttle control to the fuel-cutoff position. The engine should only be restarted after inspecting and cleaning the air filter.
2. Sidehill Dozing
Adhere to the "high-outside, low-inside" principle: keep the track on the cliff side higher and the track on the hillside lower to maintain stability and safety.
When dumping material over a cliff edge, proceed at a slow speed and ensure the blade does not extend beyond the cliff edge.
3. Operating in Muddy Conditions
Avoid taking excessively large blade loads. Try to minimize stopping, shifting gears, turning, and braking while moving.
If the tracks begin to slip, slightly lift the blade to reduce the load. If the machine still cannot move forward, shift into reverse. Do not lift the blade completely while reversing to prevent the machine from nosing down.
4. Dozing Hard Soil and Rocks
Hard Soil: First, set the blade to an angled position. Use the corner of the blade to break into the hard soil, then proceed to remove the material along the created break.
Rocks: Always push rocks from a higher elevation to a lower one. Begin with light throttle until the rock loosens, then you can increase power.
Boulders: For a single large boulder, first use the corner of the blade to remove the surrounding soil. Then, use the blade to pry and loosen the boulder. Once loose, lower the blade to push it, simultaneously lifting the blade slightly as you push to "carry" it.
III. Site Grading Techniques
1. General Site Leveling
Begin by leveling areas with the most significant elevation differences. Once the entire site is within a ±20 cm range, grade a small reference area to the final elevation.
Start from this reference area and proceed with sequential, overlapping passes.
The cutting depth should not be too deep. Maintain a moderate speed. If the machine rides roughly, adjust the blade cutting depth immediately for a smoother operation.
2. Leveling Undulating Ground
First, remove the most prominent high spots, trying to carry full loads to fill in the depressions.
If a wavy surface develops, level one area first to create a stable, flat spot for the machine to sit on. Then, grade the remaining sections progressively from this stable position.
IV. Additional Operating Tips
Long-Distance Dozing: Employ segmental dozing. Divide the distance into segments, each just long enough to fill the blade. Complete one segment before moving to the next. This strategy minimizes both loaded and empty travel distance.
Preventing Material Rollover: After the blade penetrates the ground, continuously increase the load to its maximum capacity for optimal efficiency. When the blade is full and material begins to roll over the top, slightly lift the blade. This prevents excessive wear on the blade, cutting edges, and end bits.
Fording Rivers: Choose a crossing point with faster-moving water (while being mindful of riverbed silt), as it typically indicates a firmer bottom. The water depth must not exceed the height of the engine crankscase dipstick opening. Cross using first or second gear with high engine RPM, and avoid stopping or reversing mid-stream.
Conclusion
Mastering these latest bulldozer operating techniques is crucial for maximizing job site efficiency and ensuring operational safety. Operators should flexibly apply these tips and adapt them based on specific job conditions for optimal performance.